DESIGN

Metal expansion joints are elastic pipe elements designed to provide compensation for expansion movements and vibrations in the pipe lines.

APPLICATIONS

These joints are mainly used in pipe lines for the conveyance of a liquid, gas or granular medium under lowest and highest temperatures involving a wide range of applications- Such as :

  • EXHAUST PIPES OF ENGINES
  • AND TURBINES
  • SHIP INDUSTRY
  • CHEMICAL AND PETRO
  • CHEMICAL PLANTS
  • POWER PLANTS
  • CONSTRUCTION MACHINE
  • INDUSTRY
  • AIR CRAFT AND NUCLEAR
  • DISTRICT HEATING SYSTEM

 

ADVANTAGES

Compensates for axial movements due to thermal changes compensates for torsional and angular movements isolates vibrations, dampens noise and pressure surges.

Description

Metallic Expansion Joints with Fixed Flange

Overview

Metallic expansion joints with fixed flanges feature stainless steel bellows elements permanently welded to fixed flanges. This construction provides a leak-tight, robust connection suitable for high pressure, high temperature and critical service applications where maximum reliability is required.

Features

  • Stainless steel bellows welded to fixed flanges
  • Single or multi-ply bellows construction
  • Leak-tight permanent flange connection
  • Suitable for high pressure and temperature
  • Corrosion and erosion resistant
  • Pressure tested and certified
  • Manufactured to international standards

Applications

  • HVAC chilled water and hot water systems
  • Steam and condensate piping
  • Industrial process piping (chemical, petrochemical, pharmaceutical)
  • Power plant piping and turbine connections
  • Boiler feed water and condensate return
  • Exhaust systems and flue gas ducting
  • High-pressure and critical service applications

Construction Types

Single Ply Bellows: One layer of stainless steel – suitable for lower pressures, maximum flexibility.

Multi-Ply Bellows (2-3 plies): Multiple layers for higher pressure rating and increased safety factor.

With Liner/Sleeve: Internal flow liner prevents turbulence and protects bellows from erosion.

Benefits

  • Permanent leak-tight flange connection
  • Maximum reliability for critical applications
  • Suitable for high pressure and temperature
  • Corrosion-resistant stainless steel
  • Absorbs thermal expansion and vibration
  • Reduces stress on equipment and piping
  • Manufactured and tested to international codes

Quality Assurance

  • Material certifications
  • Hydrostatic pressure testing
  • Visual and dimensional inspection
  • Helium leak testing (on request)
  • Radiographic testing (on request)
  • Full traceability and documentation

Installation Guidelines

  • Align piping carefully before bolting flanges
  • Use proper gaskets and bolt torque sequence
  • Allow clearance for bellows movement
  • Install limit rods if provided
  • Use pipe guides and anchors per design
  • Do not use bellows to correct major misalignment

Contact RMS Corporation with your piping specifications (size, pressure, temperature, media, movement requirements) for metallic expansion joint selection, engineering calculations and certified drawings.